Select the appropriate shim or shims. Replaces H-D 35211-36. Locks Cam Shaft and Crankshaft Sprockets to properly remove, replace and torque the sprocket bolts. Transmission Sprocket Nut Wrench. This ½" drive mainshaft sprocket wrench is designed to remove or install the 2 1/4″ nut which locks the trans pulley in position. Note: I had tried a tranny with oil inside without the sprocket at the end, and there was no leak after at least 2 months on the floor, hard to believe. Tape the gear threads with black electrical tape before you install the spacer so you don't nick your new o-ring. Torque specs Air cleaner to carb 10-12 ft-lbs Air cleaner to head bolts 8-12 ft-lbs Ball ramp cover bolts 35-40 in-lbs Brake caliper mount bolts 25 ft lbs Brake rotor mount bolt 50 ft lbs Cam cover bolts 120 inch-lbs Carb to manifold bolts 18 ft-lbs Engine drive sprocket nut 150-165 ft-lbs - red loctite Exhaust flange bolts 60-80 in lbs. Transmission Side Cover bolts Crankcase bolts Step 1 Step 2 Intake Manifold Flange capscrew Primary Cover screws Compensating Sprocket nut Transmission Sprocket nut Transmission Sprocket locking screw Clutch hub nut: Torque Value. 2006 TOURING MODELS SERVICE MANUAL Part Number 99483-06 Section 1: Maintenance Section 2: Chassis Section 3: Engine Section 4: Fuel System Section 5: Starter Section 6: Drive Section 7: Transmission Section 8: Electrical Section 9: Fuel Injection Appendix FLHTCUSE SERVICE SUPPLEMENT Part Number 99500-06 Section 1: Maintenance. Free postage. Replaces OEM HD-41184. HD-94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. sprocket bolt and clutch nut. Primary cam sprocket flange bolt - 15 ft-lbs, loosen one full turn, 34 ft-lbs - 20. We carry both 99-06 and modern tools. Transmission Sprocket Chain Conversion Nut. Vortex 840 Rear Sprocket 37T Black/Silver 520 Chain. 00 ft lbs @ 3500 rpm. Learn more. The Evolution Sportsters have wet clutch and primary drives. Slide both shift forks into a gear and the transmission will lock up. 008" 5 96-791 Bolt, Pillow Blocks, 1/4-20 x 1-1/4" (OEM 3993) 4. HD-94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. Sprocket Shaft a) 5-speed shaft is 0. Loosen the three transmission mounting bolts and slide the unit all the way forward. Transmission Sprocket Nut Wrench. 4 Nm Sprocket nut ( caution - left handed threads ) 76) 50 ft-lbs. JIMS now offers both early and late Mega Nuts. Torque to 125-135 ft lbsFits The Following Harley-Davidson Models1936-1947 Knucklehead1937-1948 Big Twin Flathead U Models1948-1965 Panhead1966-1984 Shovelhead. If you are a do-it-yourselfer, be patient, trust your common sense, and if necessary call your dealer or contact The Trike Shop at 800-331-0705 if you run into any problems you cannot solve. 00 11-3/4In - Add $13. Screamin Eagle Performance. Sprocket nut lock-plate screws 75) 90-110 in-lbs / 10. has a wide selection of products to help you build the sporty. Jims Transmission Sprocket Locknut Wrench For Harley 06 Dyna 07-15 Twin Cam 989. It's equilavent to Harley Part Number HD-94660-37B. Jim's Machining 989 Dyna Transmission Main Drive Gear Wrench Tool. This FREE SHIPPING ON US ORDERS $79. Then use a torque wrench to tighten the nuts to factory spec in a crisscross pattern. Tighten lug nuts on rear wheels torque 78 to 85 ft. Harley-Davidson® factory-trained technicians utilize the latest diagnostic tools and Harley-Davidson's genuine motor parts in servicing your motorcycle to assure you of the highest quality workmanship. Minton explains that the procedure requires the use of a torque wrench but not for final tightening. Buy in monthly payments with Affirm on orders over $50. The 1999 Sportster transmission sprocket nut has left hand threads so turn the nut clockwise to lossene and remove it from the main drive gear shaft. UOM: 1 - KIT Tech. 2) Remove the compensating sprocket nut with a 1-1/2″ socket. Harley Davidson Motorcycles 1116 Pawl Wrench Tool Oem Part No. The gland nut 32 is a tube-like member comprising a main body portion 67 and a head 68. 3 Nm, loosen one full turn, 46. Crower was founded in 1955. Engine and Transmission. It jams the sprockets against the chain so that when removing the sprocket nuts no forces are transmitted to the engine or transmission. Set the correct belt deflection for your year and model. crank pin nut: 150-250 ft-lb. The Evolution Sportsters have wet clutch and primary drives. Transmission Sprocket 24 Tooth. Scribe a line on the transmission sprocket nut and continue the line on the. Fits Big Twin 37 - 84. Applications: 1996-06 FL, 1999-05 FXD and 2000-06 FXST Jims USA 994 Harley Davidson Motorcycle Camshaft/Crankshaft Sprocket Lock Tool. I've been using 120 lbs/ft and a drop of red loctite. Clutch to be adjusted later. This tool will make adjusting the drive belt tension or rear wheel alignment a bit easier on '06-up Touring and '05-up V-Rod® models. Andrews Good Acceleration Belt Drive 30 Tooth Transmission Pulley - 290306. Mini Bike Parts and Go Kart Parts from OMB Warehouse. Scribe a line on the transmission sprocket nut and continue the line on the. The Harley Davidson Panhead manual by Clymer is the best owners reference book for repair and service information for your Harley Panhead. Bolt and Nut Torque Specifications After over-tightening one of the bolts for the brake caliper, the bolt head came right off and I quickly learned how important it was to pay attention to torque specifications. Material containing the external thread (bolt) Most bolt torque charts, including this one, are based on the material strength of the bolt - the component containing the external thread. The nut is large and every time I try taking it off, the whole pulley turns. Torque the rear axle nuts to between 60 and 65 foot-pounds of torque with a torque wrench. Push the clutch release plate into the clutch assembly. Re-torque lug nuts after 25 miles or 100 mile maximum. The increased compression and starting torque was murder on the OE compensator. The function of the drivetrain is primarily two-fold: transmit power from the engine to the rear wheel and to provide gear reduction. NOTE: Our example motorcycle is a 2014 Harley-Davidson Low Rider, but the process is going to be the same for whatever model of Big Twin you pilot. All pulley kits include seals and new style lock rings. The gland nut 32 is a tube-like member comprising a main body portion 67 and a head 68. Will fit 06-present dyna and 07-present twin cam models. Part #: H829648S Mfg Part #: DS-325354. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Pulley & Sprocket Hardware & motorcycle parts. ) on main drive gear with convex side of sprocket (Note: must use 23 tooth or larger) facing outward with lock washer H. Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something “h0t”. We merge, blend, modify and create unique relationships as art, bikes, products, design and inspiration. It is a 1/2" drive "click" type, adjustable wrench that accurately measures up to 150 ft. A small torque wrench is also very handy but don't worry if you haven't got one, its not mandatory for this How -To. 6 Nm Piston jet screws 25-35in-lbs - 2. Jim's Machining 989 Dyna Transmission Main Drive Gear Wrench Tool. Here is the finished job with everything installed and ready to put the sprocket on. Harley Davidson 7911. Harley 45 Primary Chain. There is a verified problem with Harley-Davidson Big Twin compensating sprockets. Torque to 18-22 ft lb. Material containing the external thread (bolt) Most bolt torque charts, including this one, are based on the material strength of the bolt - the component containing the external thread. has a wide selection of products to help you build the sporty. Read all reviews. Tighten to 22-27 ft-lbs (29. Centrifugal Clutch Bushings and Sprockets. Torque the rear axle nuts to between 60 and 65 foot-pounds of torque with a torque wrench. Transmission Side Cover bolts Crankcase bolts Step 1 Step 2 Intake Manifold Flange capscrew Primary Cover screws Compensating Sprocket nut Transmission Sprocket nut Transmission Sprocket locking screw Clutch hub nut: Torque Value. As bikes were brought to the shop in. 13 Tighten the sprocket nut to 75 foot-pounds of torque with a hex socket and a torque wrench. Transmission. The larger countershaft sprocket also produced a larger chain wrap, because of the increase in diameter of that sprocket, which reduces wear on the chain. customcruisers. SPORTSTER 31 TOOTH Overdrive Pulley '04-'16 Front Transmission 55 Harley 31TS-2 - $119. Here is the finished job with everything installed and ready to put the sprocket on. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. Max Torque: 115 Nm / 86 [email protected] 7000 rpm: Clutch: Nine plate wet pressure fed with integral compensation: Transmission : 5 Speed : Final Drive: Belt: Gear Ratio: 1st 11. since it gets 100ft/lbs of torque and the transmission mainshaft sticks out 5" past the nut. The FXSTB Night Train was meant for the riders who had a palate for freedom and not just speed. Auction Hot Line: 866-424-3669 2721 US HWY 64, Taylorsville, NC 28681 We are proud to offer you the fine inventory accumulated over the years at Mecimore Auto Parts. Transmission Sprocket. biz has an efficient motorcycle classifieds. Engine Sprocket 17mm Front Chain 420 428 12t 14t 15t 16t 17t Pit Dirt Bike Atv For Sale Online. It jams the sprockets against the chain so that when removing the sprocket nuts no forces are transmitted to the engine or transmission. Hit the view button and start shopping now! Clear Tear Air Cleaner, … 15-Spoke Inverted Series … Forged Oval Mirror - Bla …. CHAIN DRIVE CONVERSION KIT !. Harley Davidson workshop manual for shovelhead models 1966-1984. Install the locking plate for the front sprocket nut, use blue Loctite on the screws. This was used to remove the inner sprocket shaft bearing on my 1965 XLCH. Minton explains that the procedure requires the use of a torque wrench but not for final tightening. Refer to REAR BELT DEFLECTION in the Service Manual and follow the instructions given to cor-rectly install the belt to the proper deflection. Used on 2006 Dyna and 2007 Twin Cam Models. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. Many applications require crankshaft insert C-4685-C2 to prevent crankshaft and tool damage. Basic handtools, sockets, Allen wrenches, and snap ring pliers will be used as well as drivetrain tools such as 11⁄6, 13⁄16, and 13⁄8 six-point ½-inch drive sockets, primary inner race service kit, split bearing puller, and a torque wrench. Gen X 150/250 - FRONT Stabilizer Bar Link Nut. Posts Tagged 'remove compensator sprocket bolt' Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something "h0t". Torque the rear axle nuts to between 60 and 65 foot-pounds of torque with a torque wrench. manual for your year and model bike, Torque the nut SEE FIGURE # 2 Figure 1A Figure 2 Figure 3 Once you have achieved the proper torque of mainshaft nut, move to the engine sprocket shaft nut / bolt. Transmission Sprocket Nut Wrench. The engine produces up to 100 foot pounds of torque and is equipped with automatic compression release. MODEL: Wear BarsNOTE: prCARBIDE LENGTH: No carbideSTYLE: StandardPRODUCT NAME: Wear Bar. 14 Install two new. , loosen a 180 degrees, and final torque to 175 foot/lbs. 110 ) inches before piston top dead center. Put transmission in ‘Neutral’. The manufacturer recommends using 20w50 oil. BEST ACCELERATION: 29 Tooth power pulley – 9% MORE TORQUE IN EACH GEAR. Use this special tool to remove the crankshaft sprocket on 2. The 1002B TC2 3/4 in. Engine Sprocket 17mm Front Chain 420 428 12t 14t 15t 16t 17t Pit Dirt Bike Atv For Sale Online. It's equilavent to Harley Part Number HD-94660-37B. Used to remove & install the transmission mainshaft nut that holds the transmission sprocket / pulley; Extra long 2-piece design; 1-7/8" hex with 1/2" drive; Note: Also used for the engine with JIMS 978331 & 978333 sprocket shaft bearing install/remove tool to give control on the torque of the sprocket shaft bearing pack for checking bearing end play. Inspect and adjust drive belt. There are three small, threaded 10-24 screw holes in the face of both late-style transmission sprockets and the later four-speed pulleys. 00 - 5-Speed Transmission in a 4-Speed Frame $67. CHAIN DRIVE CONVERSION KIT !. Removing the transmission shaft bushing if using a 3 inch open belt drive "motor plate" instead of a stock inner primary cover - using the JIMS special tool for removing or installing the bushing. Monday - Friday. I'd appreciate hearing the correct torque value or a description of how tight you should go. 0% APR up to 6 mo or $12 /mo with Affirm. #17 remove the trap door's 5/16 and 1/4 inch bolts. 1000cc 1982 Featuring 1000cc 1982 in stock and ready for shipping today. The Cyclepedia. Then correctly torque the axle nut to 105 ft lbs. 1 Specifications Torque Values 7. The Harley Davidson Panhead manual by Clymer is the best owners reference book for repair and service information for your Harley Panhead. Harley Davidson FL 1941-1948. Transmission Sprocket Nut Wrench. 2l Can Phaser Sprocket 6. 2 1/4" Hex. This tool will make adjusting the drive belt tension or rear wheel alignment a bit easier on '06-up Touring and '05-up V-Rod® models. NOTES Prior to removing or installing the wheel, the rear brake caliper must be removed. On all Harleys (on the left side) the engine shaft pulls around the drive sprocket, so further tightening of the threads/nut occurs as sprocket follows the shaft if the threads are normal, right-handed, pointing left of the bike and trying to make the sprocket shaft to screw tighter into the nut as it turns. Ensure belt deflection is between 5/16 inch and 3/8 inch. This nut is left hand thread. VULCANWORKS. 4 Nm Sprocket nut ( caution - left handed threads ) 76) 50 ft-lbs. Price is for (1) nut. they are" sprocket shaft nut: 300-440 ft-lb. However, whenever I try to remove the inner sprocket, it moves the whole engine so I cant get the sprocket off. Driven Racing Sprocket Nuts. 040" 1 98-939 Thrust Washer, Shift Drum, 0. Crower was founded in 1955. BEST ACCELERATION: 29 Tooth power pulley – 9% MORE TORQUE IN EACH GEAR. The increased compression and starting torque was murder on the OE compensator. I fitted the sprocket, then set the torque wrench to the specified torque and fastened the nuts in the same star pattern I’d loosened them in. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. Let's hope you didn't go the lazy route and are now ready for reassembly. 7 TRANSMISSION SPROCKET, Installation/plus 35-40 degrees 5. Fits Big Twin 37 - 84. Harley Pulleys and Sprockets. Used for early 1984 and earlier XL’s and late 1984 FL, FX and FLT’s. Use + and - keys to zoom in and out, arrow keys move the zoomed portion of the image. CLUTCH HOLDING TOOL When applying nut torque during reassembly this tool is used to prevent the rotation of clutch shells and final drive sprockets (supersedes HD-97173-71 and HD-97175-55 clutch lock plates). On ALL Orders in the USA!. 300 Miles: 1000 Miles: Sprocket shaft nut torque: 150 ft-lbs Harley Davidson 1970 - 1977 Service Manual. Camshaft Assembly Tool Dyna Twin Cam 2006* to Present. Shopping for quality Harley Main Drive Gear Kits and other Removal and Installation Tools? Our tools are made in America with 100% American materials. I would want to see the condition of the shift forks, shift dogs, gears, etc while I can look directly in the transmission on the bench. 00 - Please Select - 3-5/8In 7-3/4In - Add $10. Inspect wheel sprocket. Trying to R & R front Sproket ( transmissions)on belt drive. Snap-on STX70E), T70 SOCKET BIT (Part No. Most chains come pre-lubed so there is no need to lube it. Note the bolt This will allow you to get some clearance notch location on the Motor pulley nut, part# 58-724, is torque on the spacers. Gen X 150/250 - FRONT Stabilizer Bar Link Nut. Schnitz Racing has all the motorcycle performance parts you need to Stay in FRONT! Engine parts, swingarms, nitrous, turbo kits, chain, sprockets, air shifters, exhaust kits and much more. Shop with Afterpay on eligible items. All pulleys intended for 1985 to 1993 transmissions must use Sputhe 8263B spacer. The new style pulleys fit both early (1985 to 1993) and late transmissions. First, you should pre-load the bolts to about 16 foot-pounds. Too many people wanting to be mechanics. Inner Cam Bearing Installer and Puller Tools. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. The Harley Davidson FXSTB Night Train was well-known for its amazing performance. Sep 08, 2014 | Harley Davidson XL 1200 C Sportster Custom. As a side note I would've used 5 12T sprockets instead of the mix of 12T and 15T ones but the place I bought them from only had limited stock available. Torque upper fender bracket bolts to 60 ft. Don't use locktite where it needs to be used. It is wise to mention this service update when you are in for a service and check the new torque settings have been applied. best fit, lockplate can be rotated to a number of positions. Pulling the flange with a bearing puller is not too difficult but you also need to "r/r" the central output shaft nut and with a torque spec of 118 ft•lbs, that takes some finesse if you don't have the HD-45331-A locking tool. Insert a new snap ring over the clutch release plate, using internal snap ring pliers. Monday - Friday. Pinion Shaft Honing/Lapping Tool. This is how to build a front sprocket socket for a 4 or 5 speed Harley transmissions. Your last plate must be a friction plate or you goofed and must start over. has a wide selection of products to help you build the sporty. You will need a 139t belt (140t is stock). On ALL Orders in the USA!. 3) Remove the 1-3/16” clutch nut. Nos Benelli. Back of the tool has a 1/2" drive proudly manufactured and assembled in the united states. Using MAINSHAFT LOCKNUT WRENCH, Part No. FINALLY a CURE for the always leaking 4 speed tranny, not a Band-Aid, a REAL SOLUTION Ray Duguay (saddlebagrail) Hi Everyone I am starting this new articles concerning the famous 4 speed transmission made by Harley from the early Knucklehead to the end of the Shovelhead era, those types of. 2 1/4" Hex. We believe in "being all-in to go all-out" is reflected in BAKER Drivetrain quality motorcycle parts. The following Tables list some of the most common. Tel: 01708 697830. Automatic Transmission Rebuild Kits. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Jims Transmission Sprocket Mainshaft Lock Nut Wrench Tool Harley 4 And 5 Speeds. if i do pull it all off can i use the same gasket since i havent fired it. This kit fits on 2000 and up Sportster models. Automatic Transmission Shifters. Tighten nut to 50 ft-lbs (67. Buy in monthly payments with Affirm on orders over $50. Alles uit de catalogi van o. Transmission Bearing Support Plates; Transmission Base Plates; Transmission Sprockets & Pulleys. Inspect wheel sprocket. On a bench, screw the outer bearing support standoffs and locking nuts as far into the outer support as they will go with. 4 Speed Big Twin Sprockets; Tried the Harley S. The OD6 was designed to give riders an additional Sixth gear with an. In particular, the kit is useful in connecting a Harley-Davidson motorcycle engine to a Volkswagen automobile transmission. 1 Nm Crank position sensor screw - 90-120 in-lbs - 10. Most chains come pre-lubed so there is no need to lube it. Unbend the. You may also like. I took a piece of 2" metal tubing and cut it in half, then welded on washers and a 7/16" SAE nut on the top. , loosen a 180 degrees, and final torque to 175 foot/lbs. Many applications require crankshaft insert C-4685-C2 to prevent crankshaft and tool damage. The gland nut 32 is a tube-like member comprising a main body portion 67 and a head 68. Due to his opinion differing from mine in many ways, I have edited some things to suit my way of thinking. This article applies to the Harley Davidson Touring (1999-2016). Transmission Bearing Support Plates; Transmission Base Plates; Transmission Sprockets & Pulleys. Drive Pulley 27 to 30 tooth | Harley Davidson Forums Nov 13, 2006· Is the sprocket nut and main-shaft reverse or normal thread? 2 Assuming there is a butt-load of torque on the sprocket nut what is the safest way to break it loose without damaging the transmission gears? , 32 16 0 Hi Diljera 1 Reverse 2 You''ll need a 1 7/8 socket wih a 3/4. The larger trans pulley nut, to be technically correct, is the "transmission sprocket nut"; my bad. Pete Sep 4, 2018 Read more product reviews. You might to need someone to hold the hole transmission still. On the transmission shaft thread. The transmission sprocket on the right side transfers power to the rear wheel sprocket, and causes the inverse problem: torquing the transmission backward on the right side. In particular, the kit is useful in connecting a Harley-Davidson motorcycle engine to a Volkswagen automobile transmission. Also features a 1/2" drive for use with a ratchet or torque wrench. Part Number: 19-0300 Application: FXST 1984-1990 FLST 1986-1990 Details: Compensator sprocket kit with 24 tooth sprocket. This past winter I changed the transmission sprocket on both my dads 2009 and my 2010 Triglide from the anemic 32 tooth to a 30 tooth HD part number 83595-11. In particular, the kit is useful in connecting a Harley-Davidson motorcycle engine to a Volkswagen automobile transmission. Compensator Eliminator #4513 603-668-6315 WWW. Baker DD7 Transmission Install Part 1. Thread Protector: Do not fool yourself, you need a thread protector!, You won't be able to "fix" those left-hand threads!. Install nut. Back of the tool has a 1/2" drive proudly manufactured and assembled in the united states. FL/FX Models (2007 & Later) HD-91042. If the bike was bone stock, a non-offset sprocket might do the trick, depending on the rear wheel sprocket. BAKER Drivetrain offers custom Harley-Davidson transmissions and parts. The final drive tool fits the final drive pulley so that the nut can be properly set to torque specifications. Transmission sprocket is 24 tooth with a. Ask a question about this product. Sprocket offset transmission 23t. Torque swing arm pivot shaft nut to 45 ft. Manufactured from 7075 alloy. Shop our complete selection of Harley-Davidson Motorcycle parts and accessories including the JIMS Transmission Sprocket Locknut Wrench - 94660-37A. Fits Big Twin models. FINALLY a CURE for the always leaking 4 speed tranny, not a Band-Aid, a REAL SOLUTION Ray Duguay (saddlebagrail) Hi Everyone I am starting this new articles concerning the famous 4 speed transmission made by Harley from the early Knucklehead to the end of the Shovelhead era, those types of. SHIFT MECHANISM Item Part Number Number Description Quantity 1 98-934 Pillow Block, Detent Assembly 1 96-888 Pillow Block Assembly, includes #7 1 2 95-372 Shifter Cam Bearing (OEM 36961-52) 1 3 98-936 Shift Cam, Late Model, includes # 2 1 4 98-938 Thrust Washer, Shift Drum, 0. Loosen the three transmission mounting bolts and slide the unit all the way forward. COM Open the holes In the ring gear with a 3/8" bit. Reference harley manual for additional instructions and torque specs. Tighten the sprocket nut to 75 foot-pounds of torque with a hex socket and a torque wrench. Finally the punch. 35126-36 and nut H. This is a left handed nut so loosen it by turning it in the clockwise direction (as viewed from the left side of the motorcycle). VULCANWORKS. ) I seem to remember that the original Harley tool was two bars that fit above and below the center line of the shafts and had a couple of long bolts between them. Help stop transmission oil leaking from your main drive gear bushing on your Harley-Davidson four speed transmission with one of these drive sprocket nuts. Remove any debris. 5 Transmission Sprocket Removal Cleaning and Inspection Installation. I took a piece of 2" metal tubing and cut it in half, then welded on washers and a 7/16" SAE nut on the top. Gear Shaft Nut Sprocket Wrench: 94557: Compensating Sprocket Wrench - New 1/2″ Drive: 94630: Wheel Bearing Locknut Socket: 94660: Mainshaft Sprocket Nut Socket: 94804: Line Reamer For Rocker Bushing: 94805: Pinion Bushing Line Reamer: 95560-57: Transmission Access Cover Puller Tool: 95660: 4 & 5-Speed Transmission Main Seal Tool: Parts. Refer to the PRIMARY CHAINCASE HOUSING. 1999-2006 TC88 Camshaft Bearing Remover and Installer Set. 563: Frame. HD-94660-37B, and a torque wrench. The engine sprocket nut has 150-165 foot pounds of torque on it and right handed threads. 95 PRICE: $194. 500 offset for 530 chain. Supplied with torque instructions please check before fitting as these specify a lower torque of 33ft/lb or 44 Newton Metres. Pete Sep 4, 2018 Read more product reviews. Install belt over rear wheel sprocket and transmission sprocket. RockAuto ships auto parts and body parts from over 300 manufacturers to customers' doors worldwide, all at warehouse prices. 1000cc 1982 Featuring 1000cc 1982 in stock and ready for shipping today. For all your Harley Davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. Spark plug type: Harley-Davidson no. Ultima recommends that these kits be installed by a trained & qualified mechanic with knowledge of the Harley Davidson style 5-speed transmission. It is recommended to change the oil at 1,000 miles, then every 10,000 miles after that. they are" sprocket shaft nut: 300-440 ft-lb. I have an old '87 Harley Sportster and plan on changing out the chain, rear tire sprocket (looks like a gear and is moved by the chain), and the inner sprocket (right on the outside of the transmission and transfers energy from the engine to the chain thus moving the back tire). Featuring 1000cc 1982 available to buy now online. This is also the base manual for the 2010 Harley-Davidson FLTRSE3 Custom Vehicle Operations Road Glide, 2010 Harley-Davidson FLHTCUSE5 CVO Ultra Classic Electra Glide, 2010 Harley-Davidson FLHTP Electra Glide Police, 2010 Harley-Davidson FLHPE Road King Police (California Only), and 2010 Harley-Davidson FLHP Road King Police. Hit the view button and start shopping now! 44 pages of parts and accessories for your Indian ® motorcycle. I quickly cleaned up the rear axle bolt. Once the primary chain is back on and the sprocket is in place, replace the thrust washer and then the circlip or retaining ring. Fitment: FL 1967-1972 front or rear FX 1971-1972 rear Country of Origin: USA. Also features a 1/2" drive for use with a ratchet or torque wrench. Kit features a 120 link 530 series chain, 22 tooth front sprocket, 48 tooth rear sprocket, special nut to accept sprocket. Originally, Jim Thiessen worked as a machinist with the aerospace industry. This kit fits on 2000 and up Sportster models. Enuff so that I can move it perpendicular to the shaft and stick a small screwdriver or feeler guages in between the pulley and shaft splines. The old fork assemblies need to be torn down. Let's hope you didn't go the lazy route and are now ready for reassembly. Final torque to 50-60 foot/lbs. Then the screwdriver. The larger trans pulley nut, to be technically correct, is the "transmission sprocket nut"; my bad. Drive Pulley 27 to 30 tooth | Harley Davidson Forums Nov 13, 2006· Is the sprocket nut and main-shaft reverse or normal thread? 2 Assuming there is a butt-load of torque on the sprocket nut what is the safest way to break it loose without damaging the transmission gears? , 32 16 0 Hi Diljera 1 Reverse 2 You''ll need a 1 7/8 socket wih a 3/4. This is my version of the 96015-52 Harley sprocket-shaft bearing tool. There is a verified problem with Harley-Davidson Big Twin compensating sprockets. Jim's Machining. Tighten the sprocket nut to 75 foot-pounds of torque with a hex socket and a torque wrench. Then, with a pencil, make a witness mark on both the cylinder head and head bolt. [email protected] As it turned out we needed a 1/2-inch offset, 23 or 24-tooth chain sprocket. harley transmission & engine sprockets , offset sprockets , engine sprockets, offset sprockets , transmission sprockets / offset sprockets / pulleys and offset pulleys from 1936 up. Torque clutch nut to factory specifications following your service manual, then torque PN 625-67A hex bolt to 100ft-lbs, then back off (loosen) a half. Remove and replace the rear wheel sprocket with the rear wheel pulley. Applications: 1996-06 FL, 1999-05 FXD and 2000-06 FXST Jims USA 994 Harley Davidson Motorcycle Camshaft/Crankshaft Sprocket Lock Tool. 180-210 foot pounds 35-45 foot pounds 90-120 inch pounds 70-80 inch pounds 9-12 foot pounds 15-18 foot pounds 10-13. Select the appropriate shim or shims. HARLEY DAVIDSON SOFTAIL (2013) - WORKSHOP, SERVICE, REPAIR MANUAL- English Service Manual, to vehicles Harley Davidson Softail (2013). Click here to sell a used 2007 Harley-Davidson FXDB Dyna Street Bob or advertise any other MC for sale. 0 Nm Transmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 Nm. Here is the finished job with everything installed and ready to put the sprocket on. Remove two gold bolts on both. Sep 08, 2014 | Harley Davidson XL 1200 C Sportster Custom. Install two new tower gaskets and a new primary chain case cover gasket. A razor blade is the trick to getting a tab started. I would want to see the condition of the shift forks, shift dogs, gears, etc while I can look directly in the transmission on the bench. The Evolution Sportsters have wet clutch and primary drives. Transmission Mainshaft Bearing Inner Race Pullers. Driven Racing Sprocket Nuts. A normal application of locktite would never have been able to withstand the torque I was applying to this thing. Securely locks the primary drive when removing and torquing the motor sprocket bolt or clutch hub nut. I figure some folks over here at TT may find this information useful so I'm recreating the writeup over here also. Didn't find the kit you were looking for? Cylinder Head (2) Engine Block (0) Intake System (0) Engine Component (0) No Rod Bolt Kits. lbs and check clearance 6. 130 pages of parts and accessories for your Harley-Davidson ®. Tighten to 22-27 ft-lbs (29. Jims Transmission Sprocket Mainshaft Lock Nut Wrench Tool Harley 4 And 5 Speeds. Use with a. holes align with two tapped holes in sprocket. Tighten the nut up REAL tight. Opening Hours. Tape the gear threads with black electrical tape before you install the spacer so you don't nick your new o-ring. This past winter I changed the transmission sprocket on both my dads 2009 and my 2010 Triglide from the anemic 32 tooth to a 30 tooth HD part number 83595-11. Terrible1one3 Posted on Sunday, November 06, 2011 - 06:04 pm:. Tighten the sprocket nut to 75 foot-pounds of torque with a hex socket and a torque wrench. 3) Remove the 1-3/16” clutch nut. motor pulley cap to the outer plate. Lock sprocket with chain and JIMS® tool no. Posts Tagged 'remove compensator sprocket bolt' Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something "h0t". 00 10-1/2In - Add $10. This video covers final Harley drive belt adjustment and torquing the rear axle nut. Fitment: All Harley front transmission pulley sprocket, 1936 - 2006. Use this special tool to remove the crankshaft sprocket on 2. Push the clutch release plate into the clutch assembly. Save axle, axle nut, brake disc and wheel spacers for kit installation. Jims Transmission Sprocket Locknut Wrench For Harley 06 Dyna 07-15 Twin Cam 989. Replaces OEM HD-41184. Torque nut to spec. Part Number: 16-0657 UOM: 1 - EA Summary: Jims wheel hub nut wrench tool is used to remove and install the slotted locknut to the correct torque on the spoke wheel. Remove any debris. Super Nut With Seal Provides Extra Protection. lbs and check clearance 6. Tel: 01708 697830. Shop Specialty Tools And Other Parts For Harley-Davidson Online With EasyR Australia. As it turned out we needed a 1/2-inch offset, 23 or 24-tooth chain sprocket. For all your Harley Davidson motorcycle parts, accessories, and gear, turn to our online motorcycle parts and accessories store. Will fit 06-present dyna and 07-present twin cam models. Harley Davidson Primary Drive Locking Tool for Motor Sprocket and Clutch Hub Nut Works on both the clutch and transmission side! But when I tried to put them back on and torque them to 165 ft lbs the plastic tore apart. 30 Series Torque Converter 3 pc Kit. Tel: 01708 697830. Supplied with torque instructions please check before fitting as these specify a lower torque of 33ft/lb or 44 Newton Metres. Package Includes: 1 Piece Primary Drive Locking Tool. Hand tighten the sprocket nut. Make Offer - Baker. This locks it up. Includes both a 12 tooth sprocket for #35 chain & a 10 tooth sprocket for #40/41/420 chain For TAV2 Series 30 torque converters If you have a go-kart or dune buggy with a 6. 000 aftermarket onderdelen en accessoires voor Harley-Davidson motorcycles. Used with J-5825-A to remove the crankshaft sprocket during timing chain service on 4. I printed off the complete torque specs for the softail models. Turn the nut counterclockwise to install it onto main drive gear shaft. Buy in monthly payments with Affirm on orders over $50. The tranny comes with a belt pulley, not a chain sprocket. look at this waymaybe a quarter of the splines are fully engaged at any given time. Harley-Davidson® factory-trained technicians utilize the latest diagnostic tools and Harley-Davidson’s genuine motor parts in servicing your motorcycle to assure you of the highest quality workmanship. Transmission sprocket nut on 5 speed is left hand thread. it won't come off with a 1/2 impact, breaker bar, and light heat. Push the clutch release plate into the clutch assembly. Machine Torque Wheels. 2010 Harley-Davidson FLSTSE CVO Softail Convertible Screamin’ Eagle Twin Cam 110B engine with 110-cid (1803cc), counter-balanced and rigid-mounted to the frame, is rated at 110 ft. The people out there working on the bikes. I quickly cleaned up the rear axle bolt. 500 offset for 530 chain. Slide both shift forks into a gear and the transmission will lock up. best fit, lockplate can be rotated to a number of positions. [email protected] 33336-83 (H. 00 - 4-Speed Transmission in a 5-Speed Frame $97. Fitment Notes: DSN-02 will fit Honda Grom and Monkey all. Necessary tool for removing the transmission sprocket locknut. About the part numbers: The number in the "Order number"-column is the number we need if you want to order the part. Due to his opinion differing from mine in many ways, I have edited some things to suit my way of thinking. 14) Install supplied clutch pushrod inside mainshaft and install release plate, retainer ring, adjuster screw and jam nut. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Pulley & Sprocket Hardware & motorcycle parts. Harley Davidson FL 1942, Transmission Clutch Hub Nut by Eastern Performance®. Minton explains that the procedure requires the use of a torque wrench but not for final tightening. Motorcycle Storehouse, Custom Chrome, Zodiac en Parts Europe. Tatro Machine 6,765 views. Lock sprocket with chain and JIMS® tool no. Tighten nut to 50 ft-lbs (67. To find the. Part #: H829648S Mfg Part #: DS-325354. Pull the sprocket locking link out from between the engine sprocket and the clutch assembly. FORD AIR CLEANER NUT, CHROME (M-9697-A) - Ford Motorsport. Or don't reat it. i torqued the compensating nut to 155 ft/ibs and the clutch hub to 75 ft/ibs, but do i really need to tear it all off again to put lock tight on there with those torque. 25 mm Pro-Bolt Aluminium Sprocket Nuts 10mm - Blue - Pack of 6 [AD0379]. The Evolution Sportsters have wet clutch and primary drives. Rated 4 out of 5 by Justin82 from Great Replacement For OE Comp I recently put in a Stage 2 kit upgrading my 96cc to a 103cc with 255 cams in my 2011 Fat Bob. Loosen the three transmission mounting bolts and slide the unit all the way forward. Then, with a pencil, make a witness mark on both the cylinder head and head bolt. Lug Nut, for Torque Converter on Baja MB200 Mini Bike, Convert your Baja Heat 6. Harley Davidson Rear Drive Belt Pulley sprocket softail dyna FXDWG 40225 86a 0 results. Mainshaft Sprocket Wrenches. We can adjust 2. FREE SHIPPING ON US ORDERS $79. Basic handtools, sockets, Allen wrenches, and snap ring pliers will be used as well as drivetrain tools such as 11⁄6, 13⁄16, and 13⁄8 six-point ½-inch drive sockets, primary inner race service kit, split bearing puller, and a torque wrench. With a new compensating sprocket bolt, torque to 100 foot/lbs. The Harley Davidson FXSTB Night Train was well-known for its amazing performance. so i finally pulled the inner primary today for the first time and it was a lot easier than expected, just a little time consuming for my first time doing it. Baker Drivetrain High Torque Replacement Seal for Harley 99-06 TC 25X52X07ADL. ) I seem to remember that the original Harley tool was two bars that fit above and below the center line of the shafts and had a couple of long bolts between them. Supplied with torque instructions please check before fitting as these specify a lower torque of 33ft/lb or 44 Newton Metres. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. The basics of making one of these at home has been shown a million times, but I wanted to include the extra lathe work to remove the chamfer for the standard 1 7/8 socket. Vortex 840 Rear Sprocket 37T Black/Silver 520 Chain. 750” longer than 4-speed Nut has NO locktab so use locktite and torque to specs. Panhead Clutch Install. With a new compensating sprocket bolt, torque to 100 foot/lbs. - Capitale Sociale € 10. Chances are this will require at least six hours if you haven't done it before, because the primary drive has to be taken completely off in order to access the output sprocket. Drag Specialties Chrome Rear Wheel Sprocket - DS-325354. harley transmission & engine sprockets , offset sprockets , engine sprockets, offset sprockets , transmission sprockets / offset sprockets / pulleys and offset pulleys from 1936 up. New Screamin' Eagle compensator. 00 11In - Add $8. Harley Davidson FL Hydra Glide 1949-1957. Panhead Clutch Install. Jims Transmission Sprocket Mainshaft Lock Nut Wrench Tool Harley 4 And 5 Speeds. The Thunderbike Handlebar "Torque" needs 1 1/4" Riser ! All 1,25" handle can be fit to OEM Harley-Davidson clutch and master cylinder 06. Transmission Drive Sprocket Nut,for Harley Davidson,by V-Twin. I have an old '87 Harley Sportster and plan on changing out the chain, rear tire sprocket (looks like a gear and is moved by the chain), and the inner sprocket (right on the outside of the transmission and transfers energy from the engine to the chain thus moving the back tire). The tool is designed with a 1/2” drive receiver hole for inserting your torque wrench thus letting you torque the axle nut from an offset position. Depress the belt at the middle point between the front and rear belt sprockets with your thumb and measure the amount of deflection with a ruler. 3 Nm, loosen one full turn, 46. 35mm Trees; 39mm Trees; 41mm. Shop the best Harley-Davidson Transmission Sprockets for your motorcycle at J&P Cycles. A part that was adequate in an 82-cubic-inch engine may not be adequate in a 103-cubic-inch engine. mu-07517: adapter for torque wrench 3/8"drive,uw hand wrenches or allen wrenches mfg#08-0380. 4 Speed Big Twin Sprockets; 4 Speed Sportster Sprockets; 5 Speed Big Twin & Sportster Sprockets/Pulleys; 6 Speed Twin Cam & M8 Sprockets; Triple Trees. [email protected] The head 68 is located at a first end 62 of the nut 32, and the body 67 extends from the head 68 towards a second end 64. The FXSTB Night Train was meant for the riders who had a palate for freedom and not just speed. Snelle levering (2 a 3 werkdagen) en ALTIJD korting!. com Harley Davidson XL883. We have the parts you need to build or replace on a Go-Kart, Mini Bike, Drift Trike or other Off-Road Project!. 6 Drive Belt Removal Inspection Installation. Posts Tagged 'remove compensator sprocket bolt' Got out a torch and heated the compensating sprocket nut for several minutes (until I started to smell something "h0t". Mike, You can torque the nut with the top cover still off, putting it in 2 gears at once with mainshaft and countershaft shift dogs engaged. Camshaft Assembly Tool Dyna Twin Cam 2006* to Present. See Figure 2. Package Includes: 1 Piece Primary Drive Locking Tool. Mini Bike Parts and Go Kart Parts from OMB Warehouse. 58 Nm / 114. Download Harley Davidson Rear Road Winder Wheels Installation Manual – 1. The basics of making one of these at home has been shown a million times, but I wanted to include the extra lathe work to remove the chamfer for the standard 1 7/8 socket. Remove the transmission drive sprocket cover. Hand tighten the sprocket nut. Featuring 1000cc 1982 available to buy now online. Regular maintenance will help keep your Harley-Davidson® motorcycle operating at peak performance. Manchester, NH, 03101 USA Bend one of the tabs back and slide out. Snelle levering (2 a 3 werkdagen) en ALTIJD korting!. This is a left handed nut so loosen it by turning it in the clockwise direction (as viewed from the left side of the motorcycle). 1973-2019 Black Rear Sprockets, Offset/DISH; Wednesday, April 1, 2020 Xzotic Panhead Chrome Pan Cover-Short [H] Wednesday, April 1, 2020 Xzotic Panhead BLACK Pan Cover-Short [H] Tuesday, March 31, 2020 Timken Bearing Wheel to 2000-07 3/4" Rear Axle; Monday, March 30, 2020 1973-2019 Chrome Rear Sprockets, All Tooth Sizes. Necessary tool for removing the transmission sprocket locknut. 1999-2006 TC88 Camshaft Bearing Remover and Installer Set. 30 Series Torque Converter 3 pc Kit. Torque nut to spec. Push the clutch release plate into the clutch assembly. Apply red thread locker to the mainshaft nut. The transmission is now loose from the frame and engine and resting on a support. 130 pages of parts and accessories for your Harley-Davidson ®. Transmission Bearing Support Plates; Transmission Base Plates; Transmission Sprockets & Pulleys. Jims Transmission Sprocket Locknut Wrench For Harley 06 Dyna 07-15 Twin Cam 989. Gear reduction is a method for multiplying engine torque. NOTE: To achieve the proper torque on these bolts you must make sure the underside of the flange, both sides of the spacer, and the surface of the sprocket are absolutely clean. It is important to inspect your final Harley drive belt and sprocket at the time of adjustment. Also features a 1/2" drive for use with a ratchet or torque wrench. they are" sprocket shaft nut: 300-440 ft-lb. 2 Options available. The basics of making one of these at home has been shown a million times, but I wanted to include the extra lathe work to remove the chamfer for the standard 1 7/8 socket. Notes: 19-0396 - Compensator Engine Sprocket Extension 12-0506 - Compensator Engine Sprocket Nut 19-0403 - Compensator Engine Sprocket 24 Tooth 19-0378 -. Posts Tagged 'check transmission sprocket' 5 fiber and 4 steel plates of the clutch assembly. On to the shift forks. 3 Shifter Forks. Transmission Side Cover bolts Crankcase bolts Step 1 Step 2 Intake Manifold Flange capscrew Primary Cover screws Compensating Sprocket nut Transmission Sprocket nut Transmission Sprocket locking screw Clutch hub nut: Torque Value. Gen X 150/250 - Wheel Cylinder Mounting Bolts. Cleaning and Inspection. Mother of all nuts – the damned thing broke loose!. © 2020 Athena S. Finally the punch. Harley Davidson Sportster 883 Deluxe 1987, Pulley and Sprocket Mega Nut by JIMS®. Remove any debris. 232960966192. jims transmission sprocket mainshaft lock nut wrench tool harley 4 and 5 speeds Dedicated tool used by professional Harley mechanics all over the world! Inner collar will retain wrench to nut and keep tool square to nut and mainshaft to properly and safely work!. The front sprocket transmission pulley has 28 teeth. Automatic Transmission Shifters. Differential Mounts. Note that the 625-67A bolt has a 1-1/2 hex head like pre-2007. In particular, the kit is useful in connecting a Harley-Davidson motorcycle engine to a Volkswagen automobile transmission. Find the JIMS Transmission Sprocket Locknut Wrench - 94660-37A at Dennis Kirk. And they use the wrong color. No Intake System Kits. Tore down my transmission. Shop the best Harley-Davidson Pulley & Sprocket Hardware for your motorcycle at J&P Cycles. Transmission Sprocket Chain Conversion Nut. You could not see anything different from the outside, but this will definitely solve your leaking problem. 1,000-Mile Regular Service Interval. The front sprocket transmission pulley has 28 teeth. Harley 45 Primary Chain. Sportster Harley-Davidson XL883 XL1200 Manual 1991-2003 The Cyclepedia Press LLC 1991-2003 Harley-Davidson Sportster 883 and Sportster 1200 online service manual features detailed full-color photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional technician. Harley has not issued a. Click Here for Bike Specific Fitment Guide. Bore x Stroke: 4. We are the manufacturer and innovator that created the Crower name brand. FINALLY a CURE for the always leaking 4 speed tranny, not a Band-Aid, a REAL SOLUTION Ray Duguay (saddlebagrail) Hi Everyone I am starting this new articles concerning the famous 4 speed transmission made by Harley from the early Knucklehead to the end of the Shovelhead era, those types of. Based on it listing 120-150 ft. 2005 ultra classic Tighten the axle nut to a torque value of 50-55 foot pounds Tighten the slider caps to a torque value of (62-132 in-lbs) 5-11 ft-lbs Tighten Front brake caliper torque 28-38 ft lbs. Harley Davidson Tech. Motorcycle Storehouse BV offers the largest selection of leading brands in aftermarket parts for Harley-Davidson motorcycles. Baker Drivetrain Motorcycle Drivetrains and Transmissions; Transmission Sprocket Spacer Baker 33344-94S. Shop the best Harley-Davidson Pulley & Sprocket Hardware for your motorcycle at J&P Cycles. Applications: 1996-06 FL, 1999-05 FXD and 2000-06 FXST Jims USA 994 Harley Davidson Motorcycle Camshaft/Crankshaft Sprocket Lock Tool. 500 offset for 530 chain. Reference 2 below recommends a fastener preload in the range of 60% - 90% of the bolt material proof load. Harley Davidson socket transmission. The compensating sprocket buffers torque from the engine and the limitations with this part may be most obvious in newer, big bore engines. Bolt and Nut Torque Specifications After over-tightening one of the bolts for the brake caliper, the bolt head came right off and I quickly learned how important it was to pay attention to torque specifications. lbs and check clearance 6. Transmission Sprocket. Back of the tool has a 1/2" drive proudly manufactured and assembled in the united states. 1973-2019 Black Rear Sprockets, Offset/DISH; Wednesday, April 1, 2020 Xzotic Panhead Chrome Pan Cover-Short [H] Wednesday, April 1, 2020 Xzotic Panhead BLACK Pan Cover-Short [H] Tuesday, March 31, 2020 Timken Bearing Wheel to 2000-07 3/4" Rear Axle; Monday, March 30, 2020 1973-2019 Chrome Rear Sprockets, All Tooth Sizes. Get free shipping, 4% cashback and 10% off select brands with a Gold Club membership, plus free everyday tech support on aftermarket Harley-Davidson Pulley & Sprocket Hardware & motorcycle parts. If sprockets and belt guard are not damaged, proceed with the. You might to need someone to hold the hole transmission still. i torqued the compensating nut to 155 ft/ibs and the clutch hub to 75 ft/ibs, but do i really need to tear it all off again to put lock tight on there with those torque specs. Primary cam sprocket flange bolt - 15 ft-lbs, loosen one full turn, 34 ft-lbs - 20. 7 TRANSMISSION SPROCKET, Installa- tion/Right-hand threads, initial torque only, apply several drops of LOCTITE 271 HIGH STRENGTH. Before installing.
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